Lean Solutions to Common Problems
Grievance:
"Laminating tools are too costly."
Solution
LamRight tools
will save you money.
Many of the laminating tools
used in industry are hand made onsite—at a very high hourly
rate—by each company’s laminating technicians. This takes
time away from more value-added tasks, therefore reducing
your company’s bottom line. For example, if your company’s
production hourly rate is $50.00/hour, it may take a
fabricator a few hours or more to locate raw materials, cut
out a tool profile or two, and then finish them out. A few
tools end up costing YOU over $100. But wait, there are also
the opportunity costs associated with time lost on more
value-added tasks that did not get completed while the
fabricator was making the tools. The aerospace part that
didn’t get built would have brought you 30% profit margin
equating to $150. Now you have a set of tools that cost you
over $250. Multiply this by every technician that builds
their own tools…
LamRight tools will help your company down the path on its lean
journey.
Grievance:
"We are spending
entirely too much time reworking our parts."
Solution
LamRight tools
help to reduce secondary rework.
We at LamRight are firm
believers that spending quality time during laminating—using
the correct tools to ensure that each ply of reinforcement
conforms to the contours of the LM (laminating mold)—reduces
an exponential amount of time spent performing rework.
Examples of rework that will be greatly reduced include
filling voids within the laminate due to material bridging,
and, in the most extreme cases, redefining part geometry due
to material non-conformance to the tool's surface and bridging. We at LamRight LLC believe this
because we have seen it. A little more time spent during
laminating using the correct tools will save a tremendous
amount of time, helping to cut the fat out of the back end
of the fabrication process by reducing the amount of
Sand and Fill time and materials needed.
LamRight tools will
help to lean out your manufacturing process.
Grievance:
"Our tools hurt
our hands and are not high quality."
Solution
LamRight tools
are designed by laminators, for laminators.
Besides the fact that LamRight
tools were developed by a designer with prepreg laminating
experience to be the most ergonomic and functional tools
available for composites fabricators, there are other
considerations that help to outline the superiority of
LamRight tools. Many tools fabricated in-house often are not
deburred properly, which increases the likelihood of
introducing FOD (foreign object debris) within your
laminates. Furthermore, the differences in the shape of each
hand-fabricated tool introduces a learning curve until use
of the new tool is mastered. LamRight’s consistent tools
with their consistent finishes will help to set the standard
of how parts are fabricated within your Controlled
Contaminate Area (CCA) or bond room. After your
skilled technicians learn how LamRight tools help each of
them with their builds, LamRight tools will help you to
achieve more consistent results. And we all know that
consistency is quality.
LamRight tools will
help to lean
out your learning curve.
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